Rubber tiles are widely used in a variety of spaces, from gym floors and playgrounds to commercial spaces and industrial applications. This article will delve into the complex process of making indoor rubber tiles in Australia, highlighting each step from selecting raw materials to ensuring the quality of the final product.
1. Material Preparation
Materials for producing indoor rubber tiles in Australia are usually recycled rubber, we use 100% rubber granules from recycled truck tires. This includes several steps:
- Waste tires must be thoroughly cleaned to remove any contaminants.
- The tire is shredded to remove steel and fabric fibers, then classified into small particles, usually 1-3mm or 3-6mm in size. At this step, we will obtain pure rubber granules.
- Rubber granules are mixed with binders, to ensure the tiles adhere tightly to each other. Pigments can also be added at this stage to give the tiles their desired color.
2. Compression molding:
The prepared mixture is then placed into the mold. The molds are designed to create tiles of a specific size and thickness. The molding process can vary depending on the type of rubber used and the desired properties of the final product:
3. Cooling and Demolding
Indoor rubber tiles in Australia need to be cooled before being removed from the mold. This step is important to ensure the tiles retain their shape and structural integrity. Cooling can be done naturally at room temperature or using a cooling system to speed up the process. After cooling, the tiles are carefully dismantled.
4. Finishing
The finishing process involves several steps to ensure the tiles meet quality standards:
- Trimming: Excess material around the edges of the tiles is trimmed off.
- Surface Treatment: Depending on the intended use, the tiles might undergo additional treatments, such as texturing or coating, to enhance their slip resistance or aesthetic appeal.
- Quality Control: Each tile is inspected for defects, such as air bubbles, cracks, or uneven surfaces. Only tiles that meet the quality standards are approved for packaging and shipment.
5. Packaging and distribution
The final step is packaging the finished rubber tiles for distribution. Indoor rubber tiles in Australia are often packed in stacks and wrapped in protective material to prevent damage during transportation. Proper labeling ensures easy identification and handling.
Producing indoor rubber tiles in Australia is a complicated process but brings many benefits to the manufacturer. By understanding each step of the process, from material selection to final product delivery, companies can produce high-quality, cost-effective rubber tiles tailored to customer needs. . . As demand for flexible and durable flooring solutions continues to grow, mastering in-house manufacturing processes will be a key advantage for manufacturers in the industry.
main.comment_read_more